Biotextile

Biotextiles are specialized materials engineered from natural or synthetic fibers. These textiles are designed to interact with biological systems, offering properties such as biocompatibility, porosity, and mechanical strength or are designed to be environmentally friendly for typical household applications.  

There are several uses for biotextiles since they are a broad category. The most common uses are for medical or household use. However, this term may also refer to textiles constructed from biological waste product. These biotextiles are not typically used for industrial purposes.

Biotextiles include implantable devices such as surgical sutures, hernia repair fabrics, arterial grafts, artificial skin and parts of artificial hearts.

Manufacture of Biotextiles

Before the production of biotextiles, monofilament structures were typically produced using extrusion techniques, where a single continuous filament was drawn from a polymer melt. These monofilaments can then be used directly or further processed into various biomedical devices, such as sutures, meshes, and vascular grafts. Biotextiles are created using multiple techniques, such as knitting, weaving, and braiding, to form the fabric-like structures used in biomedical applications. The three primary spinning techniques traditionally employed in fiber manufacturing are wet-spinning, dry-spinning, and melt-spinning.

Polymeric Matrix	Processing Method	Bio-Application	Reference
PLA/CNW	Melt-spinning	-
PHBV/PLA	Melt-spinning	Textile implants
PLGA	Dry/wet and Wet-spinning	Scaffolds production
CS	Dry-spinning	Tissue regeneration
PCL	Wet-spinning	Regeneration of smooth muscle cells
GN	Wet-spinning	Tissue regeneration
GN/SA	Wet-spinning	Enzyme immobilization
PCL	Wet-spinning	Regeneration of smooth muscle cells
Collagen	Wet-spinning	-
CA	Wet-spinning	Drug delivery systems
PCL	Electrospinning	Tendon graft
GN	Electrospinning	Wound healing
CS/SF	Electrospinning	Wound healing

Table1. The processing methods and applications of Biotextile

a. Electrospinning

Electrospinning is a technique that uses electrostatic forces to produce ultra fine fibers from polymer solutions or melts. These fibers have unique properties like large surface areas and high porosity, making them valuable for biomedical applications. Polymer solutions are ejected through a needle onto a collector plate by applying an electric field, forming nanofibers. These scaffolds show promise in tissue engineering, aiding in regenerating various human tissues and organs such as bone, skin, blood vessels, liver, and kidneys. They closely resemble the native extracellular matrix, facilitating cell attachment and proliferation. Electrospinning offers a versatile method for creating biocompatible scaffolds with simple structures for tissue engineering.

b. Melt Spinning

Melt-spinning is a cost-effective method widely used in the textile industry for producing polymeric fibers without solvents. However, its application in biostructures is limited due to factors such as polymer decomposition at lower temperatures, inadequate control over melt temperature during spinning, and challenges in controlling the final fiber structure. In this process, polymer granules are melted in an extruder to form a spinning dope, then extruded through a spinneret and rapidly cooled to solidify the filament. Despite its drawbacks, melt-spinning of biopolymers has been explored for various bio-applications. The use of bio-based reinforcements is being investigated as a solution to overcome challenges associated with producing biotextiles via melt-spinning.

c. Dry Spinning

Dry-spinning, an ancient spinning method, dissolves polymers in solvents, unlike melt-spinning. Polymer solutions are extruded through a spinneret and then passed through a heating column where the solvent evaporates, leaving dry fibers. Highly volatile solvents are needed for this process. Steam or hot air is utilized to solidify fibers and remove solvent. This technique suits polymers prone to thermal degradation and those unable to form viscous melts, offering specific surface characteristics. Traditional dry-spun polymers include acetate, triacetate, acrylics, modacrylics, aramid, and spandex fibers. Besides being complex and costly due to recovery processes and mass transfer mechanisms during solvent evaporation, dry-spinning provides fibers with unique properties.

d. Wet Spinning

Wet-spinning, introduced with rayon fiber production, involves dissolving polymers in a suitable solvent before extrusion. Unlike dry-spinning, the solvent need not be volatile. During wet-spinning, the polymeric solution is extruded through a spinneret into a coagulation bath, leading to a phase inversion and precipitation. Natural and synthetic polymers, including gelatin, alginate, collagen, and cellulose, are processed into fibers via wet-spinning for various tissue engineering applications. This technique enables the production of fibers with large diameters and architectures with high porosity and interconnected open pore structures, facilitating cell penetration, adhesion, and proliferation.

e. Gel Spinning

Gel spinning produces fibers with exceptional strength or other unique qualities. During extrusion, the polymer is not in a pure liquid condition. The polymer chains are linked at different locations in liquid crystal form, partially apart as they would be in a real solution. The resultant filaments have substantial inter-chain forces, which can significantly raise the fiber’s tensile strength additionally, the shear forces the liquid crystals to be arranged along the fiber axis during extrusion. Strength is further enhanced by the filaments' exceptionally high degree of alignment as they emerge from one another. Due to the filaments' first air-to-cool cooling phase, the method is known as dry-wet spinning.

f. Solution Spinning

Solution spinning, encompassing wet and dry-jet wet spinning, creates continuous fibers from materials incapable of withstanding melting. This technique is applicable to manufacturing fibers from natural polymers and bio-based materials like cellulose, lignin, and proteins. As it relies on polymer solutions, solution spinning offers significant potential to enhance the functionality of wet-spun fibers through targeted formulations.

g. Grafting

In biotextiles, grafting onto surfaces refers to the process of attaching or bonding functional molecules, such as proteins, peptides, or polymers, onto the surface of textile materials. This process is often performed to modify the surface properties of textiles, such as enhancing biocompatibility, promoting cell adhesion, or enabling controlled drug release. Grafting onto surfaces can be achieved through various techniques, including chemical modification, plasma treatment, or surface coating methods. These modified biotextiles find applications in biomedical fields such as tissue engineering, wound healing, and medical implants, where tailored surface properties are critical for desired biological interactions.

h. Rotary Jet Spinning

Rotary jet spinning is a technique used in the production of biotextiles, which involves the extrusion of polymer solutions or melts through a rapidly rotating spinneret. As the polymer solution or melt exits the spinneret, it is subjected to centrifugal forces, forming fine fibers. These fibers are collected to create a nonwoven fabric or scaffold structure suitable for various biomedical applications. Rotary jet spinning offers advantages such as producing highly porous structures with controllable fiber diameter and alignment, making it promising for tissue engineering and drug delivery applications in biomedicine.

Use and Applications

Consumer Textile/Fashion Industry

Goat Silk as Milk Byproduct

Researchers at the University of Wyoming have devised a method to introduce spider silk-spinning genes into goats, enabling the extraction of silk protein from the goats’ milk. This innovation has applications in various fields, including medicine, where the strength and elasticity of spider silk has been argued to be utilized in artificial ligaments, tendons, eye sutures, and jaw repair.

Traditionally, obtaining spider silk in sufficient quantities necessitates managing large populations of spiders, which often leads to territorial conflicts and cannibalism within the farmed spider population. To circumvent this challenge, scientists have genetically engineered goats to produce the silk protein exclusively in their milk. Through selective breeding, a percentage of the offspring inherit the silk protein gene, leading to higher yields of the silk protein.

The transgenic goats exhibit no discernible differences in health, appearance, or behavior compared to non-transgenic counterparts. In the future, the researchers aim to transfer silk genes into alfalfa plants, a move the researchers expect to further increase silk production. Researchers believe that alfalfa's widespread distribution and high protein content make it a promising candidate for large-scale silk protein synthesis.

New developments

In the new paradigm of tissue engineering, professionals are trying to develop new textiles so that the body can form new tissue around these devices so it’s not relying solely on synthetic foreign implanted material. Graduate student Jessica Gluck has demonstrated that viable and functioning liver cells can be grown on textile scaffolds.

See also

• Technical textiles

External links

• Dr. Martin King's Biomedical Textile Research Group at North Carolina State University’s Wilson College of Textiles
• North Carolina State University’s College of Textiles on biotextiles